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Propulsion Systems

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Propulsion Systems

The propulsion system converts electrical energy into thrust. Understanding motors and propellers is critical for optimizing drone performance and efficiency.

Motor-Propeller System Overview

Motor-Propeller Combo SystemMotor Cross-SectionSTATOR (Outer)Copper WindingsCreates magnetic fieldROTORNd MagnetsOutput ShaftBell (rotates)Rotation DirectionThrust CurvesThrottle %5 inch prop3 inch prop0500g1000g1500g

Brushless Motor Theory

Brushless DC motors work via electromagnetic induction — alternating magnetic fields in the stator cause permanent magnets in the rotor to spin.

Motor Naming Convention

Architecture Diagram
Motor Size: WWMM
 WW = Stator width in mm
 MM = Stator height in mm

Examples:
 2207 = 22mm wide, 7mm tall (5-inch racing)
 2306 = 23mm wide, 6mm tall (5-inch freestyle)
 1404 = 14mm wide, 4mm tall (3-inch micro)
 2812 = 28mm wide, 12mm tall (7-inch long range)

KV Rating Explained

KV stands for "RPM per Volt" — the number of revolutions the motor makes per volt of input with no load.

KV Rating ComparisonLOW KV (1400-1700)Slow RPM, High TorqueLarge props (7-10 inch)Long range / cinemaMore efficientLess responsive1700KV on 6SMED KV (2200-2600)Balanced RPM/TorqueStandard props (5 inch)Racing / freestyleGood all-aroundMost popular2400KV on 4SHIGH KV (2800+)High RPM, Low TorqueSmall props (3-4 inch)Micro racing / whoopsVery responsiveLess efficient3100KV on 2S

Propeller Theory

Propellers are airfoils that generate thrust by accelerating air downward. Key parameters:

Motor Sizing Guide

Motor-Prop-Battery Compatibility MatrixBUILD TYPEMOTORPROPBATTERYWEIGHT3in Micro1404 3800KV3020 triblade2S 450mAh~80g5in Racing2207 2400KV5040 biblade4S 1300mAh~350g5in Freestyle2306 1700KV5051 triblade6S 1100mAh~450g7in Long Range2812 1300KV7035 biblade6S 1800mAh~600g10in Heavy Lift4014 500KV1045 biblade6S 5000mAh~2kg

Thrust-to-Weight Ratio

Hands-On Project: Propulsion Efficiency Calculator

Summary

  • KV rating = RPM per volt; lower KV = more torque, higher KV = more speed
  • Propeller size (Diameter x Pitch) determines thrust and efficiency tradeoffs
  • Larger props are more efficient but less responsive
  • Motor stator size determines torque capability and physical fit
  • Thrust-to-weight ratio should be 4:1+ for good performance
  • Always match motor, prop, and battery for optimal efficiency

Next, we'll cover battery and power management.

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